Banknotes, we all know how they look and how to use them. Most of them are made from paper, but more and more countries are adopting polymer banknotes. In this blog, we will take a closer look at how polymer banknotes are made and what their pros and cons are.
What are polymer banknotes made from?
How are polymer banknotes made?
What are the advantages of polymer banknotes?
What are the disadvantages of polymer banknotes?
What happens to damaged, unfit polymer banknotes?
Polymer banknotes are made from synthetic polymer substrates (polypropylene) that consist of chains of joined individual molecules or monomers.
The reason to use polymer is that it is strong, printable and suitable for enhanced security features. Furthermore, the surface of the polymer banknotes is very smooth. That is why these banknotes are less susceptible to dirt.
The process starts with polymer pallets. These are heated and blown into a big bubble of liquid polymer. By putting pressure on the bubble and cooling it down, a unique laminated polymer film is formed used exclusively for banknotes. The film is then rolled up into large wheels. The next step is treating the film with special inks to make it opaque, except for the areas where the clear windows will appear.
The film is now cut into sheets and ready to be printed. First, the background is printed onto both sides of the sheets. Then the security features are added followed by the portraits, narrative elements and serial numbers. Finally, the banknotes are covered by a protective overcoating ink and cut into the size of banknotes we know.
Also read: From banknote to power socket; Processing polymer banknotes
Also read: The 5 pros and cons of cotton banknotes
Each banknote returns for a check-up to the Bank or Cash Centre every once in a while. The exact period (weeks, months) differs per country and denomination. When the banknote is ripped or damaged, it is labelled as unfit and will be destroyed by being shredded into small pieces. Unable to be restored.
Also read: Destroying polymer banknotes is not so difficult
These shreds can then be recycled. By heating the polymer shreds, the polymer substrates and inks mix. Through cooling it down, recycled polymer pallets are made. They form the foundation for all kinds of polymer products. The polymer banknotes will not be reprocessed into new banknotes because the mix of polymer and inks in the recycled polymer does not meet the high standards.
However, more and more countries have both cotton and polymer banknotes in circulation (or a mixed substrate called hybrid banknotes). Either because:To be able to recycle the cotton and polymer shreds simultaneously, an upgrade of the banknote destruction process – like our project at the Bank of England - is needed.
Royal Dutch Kusters Engineering is the world's leading manufacturer of currency destruction equipment. We design, develop, deliver, install and service reliable and secure destruction solutions for all types of banknotes.
If you want to know more about our banknote destruction solutions, please download our banknote destruction brochure.
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Sources
Carnegie Mellon University
Reserve Bank of Australia
Bank of England
Banknote World